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Manufacturing Support

HCL provides manufacturing support in fabrication and assembly through services like aerospace manufacturing process planning, CNC programming, and jigs, fixtures and tooling.

Visual Database System

Sheet metal components

  • Diaphragm
  • Frame
  • Reinforcement
  • Splice
  • Bracket
  • Cleat

Extrusion components

  • Frames

Machined components

  • Bulkheads
  • Wings

Structural sheet metal parts

  • Fuselage sheet parts
 

We also provide support for shop floor visual plans, FAI and parallel runs.

Process Planning - Assembly

Assembly instructions for

  • Structures
  • wiring harness
  • Sub-assemblies
  • Composites

CNC Programming

  • Sheet metal NC programming
  • 2 to 5 axis machining
  • Mill turn and multi axis turning center
  • Verification of tool path
  • CMM inspection-stage and final

Jigs, Fixtures, and Tooling

  • Drill jigs
  • Machining fixtures
  • Assembly fixtures
  • Inspection fixtures
  • Plastic molds
 

What We’ve Done For Others

While providing manufacturing services for a medium-range jet aircraft, HCL performed legacy migration from Solid Works to Catia V5 and also designed the inboard and onboard turnover fixtures. HCL reduced non-standard parts usage from 55% to 40%, monitored data by clash analysis for all tooling elements, and ensured architectural consistency between structures and assembly tooling.

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We will treat any information you submit with us as confidential. Please read our privacy statement for additional information.

We will treat any information you submit with us as confidential. Please read our privacy statement for additional information.

What Customers Say

"Overall, we are very pleased with the outcome of the project and with HCL's efforts. HCL consistently demonstrated its professionalism and software development expertise during the development of the security implementation. All schedule milestones were met, and all delivered artifacts were of very high quality. Thanks again for a job well done!"

- Leading aerospace company

"……. The HCL team did a great job for us and approached every problem with a great "how can I help more" attitude. It was wonderful having them here. I learned a great deal from the team and am glad that things worked out well.………… We would not have finished in time without their help. I look forward to working more with HCL in the future."

- A world-class provider of aviation electronic and communication solutions for Aerospace Industry