Manufacturing Execution Systems

Overview

Our solutions in Manufacturing Execution systems (MES) help address the gaps between Shop Floor & Control Systems on one hand and the Enterprise level ERP systems on the other hand, thereby creating a series of synchronized and coordinated information links.

Our MES solutions result in tighter control over manufacturing activities and ultimately, in first-time, end-product quality and production repeatability. HCL's MES solutions are focused on industry best practices for implementation and integration, regardless of the product of choice from customers. We have experience in multiple MES products and offer services in areas of consulting, implementation, integration-downstream automation and upstream, Enterprise/ Engineering integrations, upgrades and legacy transformation & standardization.

We have helped our customers to

• Evaluate multiple off the shelf products and recommend the right fit for their business needs
• Improve their transaction throughput by 2 to 10 times
• Reduce the support and maintenance cost by 45 % by making the production environment more stable
• Outperform their SLAs for cut-over shutdown to 16 hours against the provisioned 24 hours
• Improve decision making by ensuring real time dashboard visibility at enterprise level to optimize plant operations
• Reduced manual labor in data aggregation and reporting resulting in an effort saving of 30 %
• View manufacturing and device data from remote location
• Meet regulatory compliance and government standards

How can we help you?

• HCL's multi product experience and selection methodology helps select the right fit MES solution
• HCL's Implementation Methodology framework based on best practices reduces risks and project overruns
• HCL's experience in upstream and downstream systems ensures smooth integration
• Early identification of performance issues and Performance tuning and optimization leading to cost benefits
• HCL's expertise with testing & monitoring tools speeds up assessment & Remediation
• 24X7 support from offshore ensuring quality support at lower cost
• Interfacing with ATE systems to collect device assembly and test data

Success Stories

We have provided end to end MES solutions to customers across industries; some notable customers include the following:

• Implementation, maintenance and support of Visiprise based MES system for a medical device major
• Implementation of Camstar Insite MES system for Discrete Electronics manufacturer
• Integration of Camstar Insite MES system with Oracle ERP for a world leader in microcontrollers
• Custom Solution for Optical Network Components manufacturer, Solar panel manufacturer, hard disk manufacturers
• Legacy Migration, new integrations and performance assessment for a flash memory manufacturer
• Manufacturing Applications - 24 x 7 Production support for two semiconductor majors covering multiple geographies.