Real-time Manufacturing Insights (RMI) Solution | HCL Technologies

Solution Introduction

Real-time actionable insights into manufacturing to accelerate productivity and reduce costs.

Clinical Trial Solution

Manufacturing enterprises are on a lookout to adopt next-gen technologies in order to stay relevant and competitive in the global business landscape. 72% of manufacturing companies surveyed by PwC said they are dramatically increasing their level of digitization and expect to be able to be ranked as digitally advanced by 2020, compared with just 33% today. Inevitably, data from the shop floor can offer unparalleled insights.

 

Real-time Manufacturing Insights (RMI) solution, by IoT WoRKS™, HCL Technologies, enables real-time operational visibility from Shop-floor to Top-floor.

 

RMI leverages IoT to address key operational challenges like limited visibility into production downtime root-cause, ineffective utilization of planned downtime, quality and people issues faced by the manufacturing enterprises. The solution helps reduce the resolution time to analyze root-cause of machine downtime, scrap losses, inventory carrying cost and machine maintenance costs, all in real-time.
The RMI solution uses PTC’s “Thingworx” and “Kepware” platform (facilitating easier communication with numerous protocols) to transform the traditional manufacturing floor into an efficient next-gen floor.

 

With 22,000 million IoT connected devices existing worldwide today, and 440.8 million attributed to Industrial IoT alone, Real-Time Manufacturing Insights solution, with preventive maintenance and predictive analytics, appears to be inexorable.

Features

Next-gen insights and technologies designed to Enable Smart Operations.

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Real-time Monitoring

Real-time monitoring of plant efficiency with user defined KPIs

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Role-based Visualization

Role-based customizable view for CxO, Plant Manager, and Line Operator

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Predictive Maintenance

Prediction feature for machine breakdown and line availability

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Cost Analysis of OEE

Visualizing the financial impact of Availability loss, Performance loss, and Quality loss

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Actionable Recommendations

Recommended actions on top of data to improve manufacturing productivity

Benefits

Co-creating the smarter shop-floor and top-floor, powered by IoT

Reduce Downtime

Timely prediction of faults to better plan further actions.

Reduce Scrap Loss

Get real-time updates on output’s quality to take appropriate actions.

Reduce Inventory Carrying Cost

Increased visibility on real-time finished goods inventory.

Increase Productivity

Enables sync between actual production and planned production.

Reduce Costs

Enables predictive maintenance instead of preventive maintenance, thus reducing machine maintenance cost.

Solution Architecture

Leveraging IoT To Unlock Benefits And Opportunities

Real-time Manufacturing Insights Solution

Why Us?

Unmatched capabilities expanding new horizons in IoT

DDX

Accelerator for device
IoTization

Pangea

Data Analytics
platform

IDEA Gateway

Reference design for an intelligent device

Platform Acceleration Suite

Build next generation cloud services

LEADER

Global IoT Services Wave for Connected Business Operations, Q4 2018

FORRESTER

LEADER

Worldwide IoT consulting & System Integration services 2016

IDC MARKETSCAPE

WINNER’S CIRCLE

2016 Blueprint Report on IoT

HfS

LEADER

Internet of Things (IoT) Services PEAK Matrix™ Assessment 2019, consecutively for 3rd year

EVEREST GROUP

LEADER

ISG Research Quadrant 2018 on IoT Services, Healthcare IoT, & Connected Cars for US Market

ISG

LEADER

Zinnov Zones 2017 - Global IoT Technology Services consecutively for 2ndyear

ZINNOV

LEADER

Early Traction in Key Verticals for IoT WoRKS™ portfolio

451 Research

LEADER

Avasant Radar View on IoT Services 2019

AVASANT

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