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Real-time Manufacturing Insights Solution
Real-time actionable insights into manufacturing floor operations to accelerate productivity and reduce costs
Manufacturing enterprises are on a lookout to adopt next-gen technologies in order to stay relevant and competitive in the global business landscape, making industrial IoT solutions the hour’s need. 72% of manufacturing companies surveyed by PwC said they are dramatically increasing their level of digitization and expect to be able to be ranked as digitally advanced by 2020, compared with just 33% today. Inevitably, data from the shop floor, enabled by IoT in manufacturing, can offer unparalleled insights.
Real-time Manufacturing Insights (RMI) solution, by IoT WoRKS™, HCL Technologies, enables real-time operational visibility from Shop-floor to Top-floor.
RMI leverages IoT in manufacturing intensive enterprises, to address key operational challenges like limited visibility into production downtime root-cause, ineffective utilization of planned downtime, quality and people issues faced by the manufacturing enterprises. The solution helps reduce the resolution time to analyze root-cause of machine downtime, scrap losses, inventory carrying cost and machine maintenance costs, enabled by real-time monitoring.
The RMI solution uses external platforms based on specific business needs, thus facilitating the transformation of the traditional manufacturing floor into an efficient next-gen floor.
With 22,000 million IoT connected devices existing worldwide today, and 440.8 million attributed to Industrial IoT alone, Real-Time Manufacturing Insights solution, with predictive maintenance and prescriptive analytics, appears to be inexorable.
Next-gen insights and technologies designed to Enable Smart Operations.
Real-time monitoring of plant efficiency with user defined KPIs
Role-based customizable view for CxO, Plant Manager, and Line Operator
Prediction feature for machine breakdown and line availability
Cost Analysis of OEE
Visualizing the financial impact of Availability loss, Performance loss, and Quality loss
Recommended actions on top of data to improve manufacturing productivity
Co-creating the smarter shop-floor and top-floor, powered by IoT
Timely prediction of faults to better plan further actions.
Reduce Scrap Loss
Get real-time updates on output’s quality to take appropriate actions.
Reduce Inventory Carrying Cost
Increased visibility on real-time finished goods inventory.
Enables sync between actual production and planned production.
Enables predictive maintenance instead of preventive maintenance, thus reducing machine maintenance cost.
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Global IoT Services Wave for Connected Business Operations, Q4 2018
ISG Research Quadrant for IoT in Healthcare, U.S. Market 2018
ISG Research Quadrant for IoT in Connected Cars, U.S. Market 2018
ISG Research Quadrant for Overall IoT Services, U.S. Market 2018
HfS Blueprint Guide: Industry 4.0 Services, 2017
IoT Services Peak MatrixTM assessment, 2017
Zinnov Zones, IoT Technology Services, 2016
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