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Warehouse Management for a Fortune 500 US Designer and Marketer of Apparel, Footwear and Accessories

Warehouse Management for a Fortune 500 US Designer and Marketer of Apparel, Footwear and Accessories

The customer, a Fortune 500 multi-billion dollar US major, is a designer and marketer of branded apparel, footwear, and accessories.

Area of Engagement

Warehouse management of Warehouse Management System

Customer Need

The customer acquired companies as a strategy for inorganic growth but did not have a standard warehousing package, across the divisions, which created the following problems:

  • Barrier to topline growth
  • Non uniform warehouse practices
  • Multiple ERP interfaces resulting in redundant data feeds
  • Data inconsistency and integrity issues
  • High maintenance and enhancement costs


Solution

Implemented standard Warehouse management system, (PkMS) which has robust inbound inventory, fulfillment, and transportation modules, across their group divisions in a phased manner. Some of the modules implemented are:

 

  • Inbound
    • Receiving, RF functions
  • Inventory Management
  • Stock Locator, Task Management, Physical Count, Cycle Count
  • Inventory Allocation, Wave management, Picking and Packing, Pack & Hold, Outbound functions
  • Freight Management, Transportation Management and Documentation, Log Pro version 7.0.1, System Administration and Configuration, COM Link, Activity reporting
  • In-house modifications with queries and programs for various PkMS functionalities
  • Fulfillment
  • Transportation
  • Custom PkMS Options


Value Delivered

The value delivered through the engagement:

 

 

  • Major reduction in chargebacks
  • Better inventory control
  • Dynamic routing of retail and catalog orders
  • 300% rise in productivity for customer order execution with a reduced shipping window
  • Added functionality to build and break pre-packs within warehouses
  • Increased shipping floor efficiency
  • Multi-division processing from single warehouse
  • VICS compliance
  • Can process single and bulk replenishment orders
  • Flexibility to handle different types of inventory
  • Routing DSDC orders to customers regional DCs

 

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