Connect Every Lifecycle Decision with Digital Thread Connect Every Lifecycle Decision with Digital Thread

Connect Every Lifecycle Decision with Digital Thread

Section CTA
Section Title
Overview

Turn Fragmented Data into Digital Continuity

Products move through engineering, manufacturing, service and real-world use through their lifecycle; however, their information often remains spread across different systems, functions and organizations. Requirements may sit apart from design. Engineering changes may lose context as they move into manufacturing. Field issues may take too long to reach the teams developing the next product release.

At HCLTech Engineering and R&D services, we help clients create Digital Threads that connect product, process and operational information across the lifecycle. We bring together the processes, systems, data and relationships needed to understand what changed, why it changed and what that change affects. The result is digital continuity that helps teams make better decisions with connected data and the context behind it.

  • Visibility: Access relevant information across functions and the value chain through reports, dashboards, analytics and connected user experiences
  • Traceability: Navigate relationships across requirements, models, product structures, manufacturing information, tests, changes and service records
  • Context: Understand the conditions, configurations and events behind a decision so teams can assess its impact more accurately
Section CTA
Overview
Business Priorities

Start Where Connected Data Creates Value

A Digital Thread does not need to connect the entire enterprise on day one. We help clients identify the lifecycle breaks where better connectivity can solve a clear business problem first.

Section CTA

Improve change impact analysis

Connect requirements, models, configurations and downstream processes so teams can understand the impact of change earlier

Strengthen product traceability

Maintain relationships across requirements, system models, design, verification, manufacturing and service information

Connect engineering to manufacturing

Improve continuity from engineering BOM through manufacturing BOM, process planning, resources and production execution

Reduce lifecycle complexity

Simplify fragmented application landscapes and improve how systems exchange trusted product and process information

Improve service feedback

Connect product history, maintenance, issues and field information back to engineering and lifecycle teams

Prepare data for AI

Create connected, contextual data that gives analytics and AI stronger information to work with.

HCLTech Advantage

Build on What You Have

Digital continuity does not require every client to start again. We assess the existing landscape, identify where information breaks and choose the right combination of platform consolidation, systems integration and Digital Thread implementation.

Section CTA

Platform consolidation

Simplify complex application landscapes, reduce duplication and consolidate high-value capabilities around strategic platforms

Systems integration

Connect applications through point-to-point, hub-based, bus-based, federated and other purpose-fit integration models

Digital thread implementation

Build the targeted data relationships, traceability, process flows and user experiences required for each business use case

Architecture that fits the need

Use distributed, federated or consolidated models based on data ownership, performance, governance and business requirements.

Connected engineering depth

Bring product engineering knowledge together with lifecycle management, manufacturing, data and digital technologies

Services

Connect the Capabilities Behind Digital Continuity

We combine engineering, lifecycle, manufacturing and digital expertise to help clients define, build and expand their Digital Threads.

Section CTA

Engineering services

Connect the engineering information that defines and validates the product.

Capabilities include:

  • Mechanical and electrical CAD modelling
  • 0D–3D simulation
  • Static, dynamic and multidisciplinary analysis
  • Control systems
  • Verification and validation
  • Systems engineering
  • Product testing
  • Software engineering
  • Sensor integration

Lifecycle management

Connect product information and change across engineering, manufacturing and service.

Capabilities include:

  • PLM, ALM, SLM, manufacturing and ERP integration
  • BOM synchronization
  • Simulation data management
  • Manufacturing engineering
  • Service lifecycle management
  • Sustainability and lifecycle assessment

Digital manufacturing

Extend product information into how products are planned, built and supported.

Capabilities include:

  • Plant design
  • Plant simulation
  • Plant automation
  • IT, OT and IoT integration
  • Asset management
  • Supplier integration
  • Connected manufacturing

Digital engineering

Create the digital foundation that makes lifecycle information easier to connect, use and scale.

Capabilities include:

  • Digital platform engineering
  • Cloud engineering
  • Data engineering and AI
  • 5G engineering
  • AR, VR and MR
  • Sustainability engineering
Solutions and Accelerators

Accelerate High-Value Digital Threads

Our solutions, connectors and partner technologies help clients close specific lifecycle gaps without waiting for a full enterprise transformation.

Section CTA

Connect model-based systems engineering with PLM and ALM environments to maintain requirements, architecture and downstream design traceability.

Solutions include:

Share requirements and architecture information across systems while maintaining authoritative sources of truth, bidirectional traceability and synchronized changes

Connect electronics design management (EDM) and product lifecycle environments (PLM) 

  • 3DEXPERIENCE Collaborative Manager for Xpedition EDM

Support design structure management, library synchronization, component reuse and controlled exchange between EDM and PLM

Connect heterogeneous PLM, PDM, ALM, ERP and other lifecycle environments through standards-based interoperability

  • PROSTEP’s OpenPDM
  • SBE’s SBEVision

Use federated integration approaches such as SBE Vision to connect information without moving every data source into one system

Explore end-to-end scenarios across ISV PLM and ALM platforms, HCLTech solutions and partner technologies

Use the lab to:

  • Explore industry use cases
  • Validate solution approaches
  • Develop proofs of concept
  • Experience connected workflows firsthand
Digital Thread Methodology

Move From Business Need to Executable Roadmap

Our consulting approach starts with the business problem rather than the technology.

Section CTA

Step 1: Assess

Identify the business use case, objectives, challenges, participating functions, processes, systems, data flows and ownership

Step 2: Analyze

Map process boundaries, system dependencies, data quality, semantics and Digital Thread breakages

Step 3: Define

Design the target processes, Digital Thread model, interfaces, user experience, reports, data model and analytics requirements

Step 4: Roadmap

Build the business justification and implementation roadmap across processes, systems, interfaces and data enrichment

one-card-background one-card-background

Connect the Lifecycle. Improve the Decision.

Start with one high-value thread and build digital continuity around your priorities.

Section CTA
Connect the Lifecycle. Improve the Decision.
Industries

Apply Digital Thread Where Complexity Matters

Different industries need different threads. We focus on the lifecycle connections that matter most to each product and operating environment.

Section CTA

Automotive

Connect systems engineering, virtual validation, manufacturing, connected vehicles and service information.

Representative use cases:

  • Systems engineering
  • Virtual verification and validation
  • Cost, weight and sustainability analysis
  • Process simulation
  • Virtual commissioning
  • Predictive maintenance
  • Connected vehicles
  • Over-the-air updates
  • Battery performance management

Aerospace and Defense

Connect complex requirements, product configurations, manufacturing and long-term service information

Representative use cases:

  • Requirements management
  • Systems engineering
  • Verification and validation
  • Reliability, maintainability and availability
  • Unified xBOM
  • Virtual commissioning
  • Predictive maintenance
  • MRO integration
  • Passenger safety and comfort

Life Sciences and Medical Technology

Connect regulated engineering, product records, manufacturing, quality and post-market information

Representative use cases:

  • Requirements management
  • Digitalization of records
  • Systems engineering
  • Regulatory compliance
  • Quality management
  • Asset management
  • Spare-parts availability
  • Patient monitoring

Industrial Manufacturing

Connect engineering, production, assets and service across complex industrial environments

Representative use cases:

  • Requirements management
  • Verification and validation
  • Unified xBOM
  • Process simulation
  • Plant layout and optimization
  • Virtual commissioning
  • Predictive maintenance
  • Asset management
  • Connected services
Section Title
Trends and Insights

What’s Next in Digital Continuity

Contact Our Experts

ERS エンジニアリング サービス Connect Every Lifecycle Decision with Digital Thread