Co-Engineering the Tools That Make the Chips Co-Engineering the Tools That Make the Chips

Co-Engineering the Tools That Make the Chips

Overview

The Engineering Bench Behind the Equipment Leaders

Description

Semiconductor equipment makers face a demanding equation: relentless NPD cycles, tools that must run for decades in the field, obsolescence pressure across hardware and software and customers who measure everything in uptime. Solving it takes an engineering partner with real tool-level depth — not generalist capacity.

For 30 years, we've worked inside that world. We co-engineer equipment and subsystems across inspection, metrology, ion implantation, deposition, etch, CMP, lithography and ATE, probers and handlers — spanning mechanical, electrical and software disciplines across the full product lifecycle: new technology introduction, product engineering, alpha and beta test support, manufacturing support, sustaining engineering and field and aftermarket services.

6

Of the top 10 equipment OEMs as partners

27

Years our longest OEM engagement

9

Engagements spanning 10+ years

50+

Subsystems engineered

12+

Tools under sustenance ownership for five SEMI OEMs

$10M+

Invested in customer-specific labs

Features

Every Discipline. The Entire Tool Lifecycle.

Section CTA

Mechanical and manufacturing engineering

Equipment and subsystem design — wafer handling, gas delivery, vacuum and cooling chamber design, plus VAVE, CAE simulation, NPD, prototyping, ECN/ECO, sourcing, obsolescence and EOL management.

Electrical and component engineering

System design, control and power electronics, product refresh, BOM and NPI engineering, test validation and obsolescence engineering.

Equipment software engineering

Control systems, cluster software, algorithms, user interfaces, simulator development, SEMI standards compliance, software modernization, DevOps, performance engineering and L3 sustenance.

Product testing and quality

Test process development, test automation, regression testing, product qualification and release support.

Factory automation and connectivity

200/300mm factory automation standards integration and validation (SEMI SECS/GEM), equipment connectivity and fab integration support.

Aftermarket and field services

Field support and escalation management, install/service support, AR/VR-based maintenance training, AI assistants for field engineers, circularity and repair excellence, spare parts and supply chain optimization.

Sustainability engineering

Design-for-Sustainability frameworks, cradle-to-grave LCA and Type III EPDs, product carbon footprint transparency and supplier decarbonization — lowering CO₂e per wafer-pass while improving tool competitiveness.

Key Differentiators

Accelerators

Section CTA

SIMQUALIFY Pro++

Integration and validation of 200/300mm factory automation standards on SEMI SECS/GEM protocols

InsightX

 AI-led predictive maintenance for critical equipment, built with SymphonyAI: earlier interventions, fewer interruptions

AIForce.Test

AI-generated ATE test programs from specifications, across major tester platforms

NSURE

Security test automation for semiconductor equipment

Digital Rights Management

Data security platform protecting sensitive OEM documentation

Section Title
State-of-the-Art Labs

Co-Invested Labs, Built Around Your Platforms

  • Customer-dedicated labs - Five co-invested, customer-specific labs including operational handler and ATE labs supporting multiple platform generations.
  • ATE Experience Center, Bengaluru - 10,800+ sq. ft. customer experience and motion control facility with 24/7 operations, calibration and maintenance, Tier 1/2 customer support, test program development and customer training.
  • EFEM, mechanical and electrical labs with Class 10K cleanroom infrastructure.
  • AR/VR capability - 500+ mixed-reality training modules covering installation, maintenance and alignment.
Section CTA
Co-Invested Labs, Built Around Your Platforms

Case Studies

Let's Engineer Your Next Platform Together

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ERS Semiconductor Engineering Service Semiconductor Equipment Engineering