Real-time Manufacturing Insights (RMI) Solution
HCLTech Real-time Manufacturing Insights (RMI) Solution

Overview

HCLTech Real-time Manufacturing Insights (RMI) solution helps organizations gain visibility into their entire manufacturing setup. It works along with the systems present in the plant — such as MES, SCPDP etc. — and provides predictive and prescriptive maintenance capabilities. It provides seamless integration with various ISPJ5 stack industry applications and their functional modules. It improves production agility and quality, manages costs and delivers:

  • A top-floor-to-shop floor integrated view of the entire manufacturing process
  • Action-driven manufacturing analytics and recommended action
  • Real-time operational visibility of Man, Machine, Material, Method and Environment (4M & 1E)
  • Seamless integration with more than 100+ industrial protocols supported
Overview

Features

Dynamic visualization of new lines and assets, production target settings via user-friendly interfaces

KPI Dashboards Asset Health Monitoring, Line Analytics. Quality Analytics and Trend Analysis

Real-time visibility of the entire manufacturing operations based on the user's role

Option to configure the shifts in the manufacturing facility (time, resource, product configuration, etc.)

Features to monitor plant performance across regions

Recommended actions - on top of data - to improve manufacturing productivity

To get detailed insights that include asset utilization, downtime, scrap losses, and stoppages

Monitor the KPls that you care about, including secondary KPls apart from the standard OEE and Quality KPls

Key Benefits

~30% reduction in maintenance cost

~30% reduction in maintenance cost

Reduce machine maintenance cost with predictive instead of reactive maintenance

10%-15% increase in asset productivity

10%-15% increase in asset productivity

Higher productivity and better quality by creating real-time actionable insights into manufacturing

Increased visibility

Increased visibility

Into the health of assets at all levels within the organization

15%-20% reduction in write-off for scraps

15%-20% reduction in write-off for scraps

Reduce scrap loss with real-time alerts in output quality drops, enabling appropriate steps to rectify

~30% savings on unplanned downtime losses

~30% savings on unplanned downtime losses

Reduce unplanned downtime with improved fault prediction and better planning of rectifying actions

10%-15% reduction in WIP inventory

10%-15% reduction in WIP inventory

Reduce inventory carrying costs with increased visibility into real-time finished goods inventory

Insights and News

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