The industrialization of AI in aerospace and defense

Aerospace and defense organizations are moving AI into core industrial processes, but enterprise-wide impact will depend on connected data, trust, resilience and ecosystem collaboration
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4 min read
Nicholas Ismail
Nicholas Ismail
Global Head of Brand Journalism, HCLTech
4 min read
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The industrialization of AI in aerospace and defense

has long served as a signal for where the aerospace and defense industry is heading. In 2026, the message was clear: AI is moving deeper into the aerospace value chain.

For Arjun A. Sethi, Chief Growth Officer and Global Head, Public Sector, Aerospace & Defense and PE Practice at HCLTech, three trends stood out from the week: the industrialization of AI, the shift toward software-defined aerospace and the growing importance of security and resilience.

“Most of the conversation is around no longer being experimental, but how to industrialize its use in core processes, ranging from engineering and manufacturing to supply chain, MRO and resilient operations,” said Sethi.

That shift is important because organizations are under intense pressure to improve production readiness, strengthen supply chain resilience, support more efficient maintenance and sustainment and bring new capabilities to market safely. AI is increasingly being viewed as a way to support those priorities across the full lifecycle.

The larger opportunity is to bring AI into the processes that shape how aircraft, platforms and systems are designed, manufactured, operated, maintained and improved over time.

That includes , , MRO and . In MRO, for example, HCLTech is already seeing strong uptake from its , which supports more connected, intelligent and efficient maintenance operations.

Aerospace is becoming more software-defined

The second major trend is the increasing role of software and data in aerospace.

Modern aircraft, defense platforms and aerospace operations generate vast volumes of data across engineering, manufacturing, , operations and sustainment. The challenge is turning that data into a unified foundation for decision-making, transformation and AI adoption.

“Aerospace has become increasingly more software-defined,” said Sethi. “The industry is generating huge volumes of data and the ability to integrate and unify that data is now the call of the hour.”

That unified view of data is becoming essential. Without it, organizations risk building AI and digital transformation strategies on fragmented foundations. Engineering data may sit separately from manufacturing data. Supply chain signals may not connect effectively with operational priorities. Maintenance insights may not flow back into design, production or planning.

To move from AI pilots to enterprise-wide impact, aerospace and defense organizations need the right digital foundation.

In aerospace, that foundation must connect what Sethi calls the “triple bedrock” of the industry: engineering and design, manufacturing and operations. Each domain creates critical data. The value comes when that data can move across the enterprise and support decisions across the lifecycle.

“You need to have a connected data thread that binds all of that data and if you're able to do that, that is a key enabler,” said Sethi.

Trust, governance and regulation are central

Aerospace and defense is a highly regulated, safety-critical industry. That means AI adoption cannot be separated from trust, compliance and security.

As organizations put more data into cloud environments and embed AI into critical workflows, they need confidence in where data resides, how systems are governed and how AI decisions can be trusted. This includes sovereign cloud strategies, Responsible AI practices and stronger alignment between technology implementation and regulatory requirements.

“The second key enabler is embedding trust,” said Sethi. “This is a highly regulated industry. Everything from placing an organization’s data in a sovereign cloud to deploying Responsible AI is a fundamental enabler.”

Regulation is also evolving as new technologies and new categories of aerospace innovation emerge. Vertical takeoff systems, advanced air mobility and next-generation aircraft concepts are creating new questions for regulators and industry leaders.

For aerospace and defense organizations, this means timing is crucial. Innovation must move at pace, but it also must meet the requirements of regulators, customers and safety bodies. In this environment, AI and digital engineering should be designed with compliance, transparency and assurance in mind from the start.

Security and resilience are also becoming more important because of the geopolitical environment. Aerospace and defense organizations need to deliver assets on time, keep supply chains moving, protect sensitive data and bring products to market securely.

“With the geopolitical realities around us, providing assets on time, keeping supply chains moving and bringing products to market securely is becoming increasingly important,” said Sethi.

The future is an ecosystem play
The next phase of aerospace and defense transformation will not be driven by any single organization, technology or platform.
 
Sethi’s biggest takeaway from Farnborough International Airshow was that the future of the industry depends on ecosystems. Aerospace transformation now brings together aircraft manufacturers, defense organizations, technology providers, software companies, materials and composites specialists, advanced manufacturing firms, engineering talent and regulatory stakeholders.
 
That ecosystem mindset is especially important as aerospace and defense organizations work to develop next-generation assets. AI, digital engineering and software-defined platforms are central to that future, but they are only part of the equation. Advanced manufacturing, materials science, supply chain resilience, talent and compliance all need to come together.
 
For leaders, the priority is to build the right partnerships and talent base. That means finding partners that can support innovation at scale and investing in engineering talent that understands both today’s operational realities and tomorrow’s possibilities.
 
The organizations that lead the next era of aerospace and defense will be those that can connect these capabilities across the value chain. They will use AI to strengthen core processes, unify data across the enterprise, embed trust and resilience and collaborate across a wider ecosystem.
 
Farnborough International Airshow shows that the direction of travel is already clear. AI is moving from experimentation into industrial impact, and aerospace and defense organizations now need the digital foundations, trusted operating models and ecosystem partnerships to scale that impact responsibly.
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